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Inspecting thickness of front and rear brake pads/linings
Special tools and workshop equipment required
t  Inspection pin -T40139A-
Front disc brake pads
    
The wear limit -a- is reached at a pad thickness of 7.5 mm, including backing plate.
The brake pad thickness (including backing plate) -a- is checked with the inspection pin -T40139A- from the outside of the wheel.
   S02-0628
–  Slide the grinder -3- of the inspection pin fully onto the pin -1-.
–  Push the inspection pin -T40139A- through the wheel rim, so that the measuring tip -5- rests against the brake disc.
–  Carefully move the inspection pin -T40139A- on the bead so that the end face -4- of the inspection pin rests against the backing plate of the brake pad.
–  Remove the inspection pin -T40139A- and read off the brake pad thickness (in mm) on the scale -2-.
  Note
t  When removing the inspection pin, ensure that the grinder does not move otherwise this can result in an incorrect measurement.
   S02-0630
t  On certain vehicles (e.g. with steel rims), where the inspection pin -T40139A- does not reach/rests against the brake disc/backing plate, check the brake pad thickness with the inspection pin -T40139A- from the inside of the wheel.
t  The brake pad thickness can also be determined by visual inspection (with torch and mirror).
If the thickness of the pad is less than 7.5 mm including backing plate, always replace the brake pads on both sides (repair measure)
–  Inspect also the brake discs for damage (scores, tears) and wear (minimum thickness) →Brake systems; Rep. gr.00.
The brake disc change is a repair measure.
  Note
After replacing the brake pads depress brake pedal firmly several times when the vehicle is stationary to ensure the brake pads are properly seated in their normal operating position.
Rear disc brake pads
   S02-0627
The wear limit -a- is reached at a pad thickness of 7.5 mm, including backing plate.
The brake pad thickness (including backing plate) -a- is checked with the inspection pin -T40139A- from the outside of the wheel → Anchor.
If the thickness of the pad is less than 7.5 mm including backing plate, always replace the brake pads on both sides (repair measure)
–  Inspect also the brake discs for damage (scores, tears) and wear (minimum thickness) →Brake systems; Rep. gr.00.
The brake disc change is a repair measure.
  Note
After replacing the brake pads depress brake pedal firmly several times when the vehicle is stationary to ensure the brake pads are properly seated in their normal operating position.
   S02-0628


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