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Inspecting headlight beam setting and adjusting if necessary
Special tools and workshop equipment required
t  Headlight beam setting device
In principle the following inspection and setting description applies for all countries. However, comply with national guidelines and legislation of the relevant country. → Operating instructions of the headlight beam setting device
Test and setting conditions
l  Tyre pressure o.k.
l  Lenses must neither be damaged nor soiled.
l  Reflectors and bulbs o.k.
l  Vehicle load must be achieved.
Load: with a person or 75 kg on the driver's seat in an otherwise unladen vehicle (dead weight).
The unladen weight is the weight of the vehicle with full fuel tank (at least 90%) including the weight of all the operational equipment elements (e.g. spare wheel, tool kit, jack etc.).
If the fuel tank is not filled up to at least 90%, the load must be set as follows:
–  Determine the fuel volume in the fuel tank on the fuel gauge display.
–  Load vehicle with corresponding weight via the fuel tank according to the following table:
    
Fuel gauge Weight (kg)
Reserve 38
1/4 32
1/2 20
3/4 7
Fuel tank full 0

  Note
t  Use as weight e.g. plastic tanks filled with water or canisters. 1 liter of water = 1 kg.
t  When fitting the weight onto the rear seat pay special attention so that the seat upholsteries are not dirty or damaged.
The vehicle must have rolled a few metres or have been depressed a few times at the front and rear to allow the springs to settle.
l  Both the vehicle and headlight beam setting device must be on a level surface.
l  Align the vehicle and headlight beam setting device in accordance with the device manufacturer's indications.
l  Check the control system of vehicles equipped with headlight beam control by repeatedly turning the thumbwheel in the dash panel. Then turn the thumbwheel to basic position.
l  Set the inclination value.
Inclination value:
The inclination value is marked in „%“ at the top of the headlight housing. The headlights must be set to this value. The percentage value on the sticker applies up to 10 metres projection distance. This will be 10 cm for an inclination value of e.g. 1,0 %.
Inspecting headlight beam setting and adjusting if necessary
Headlights:
    
–  Check whether the horizontal light/dark limit touches the separation mark -1- on the test surface when the low beam light is on.
–  Check whether the kink -2- between the left horizontal part and the ascending right part of the light/dark limit intersects with the central mark -3- on the vertical line. The light core of the light beam must be located to the right of the vertical line.
  Note
t  To easily determine the kink -2- alternately cover and uncover the left half of the headlight (in the driving direction) a few times. After this, check the low beam once again.
t  Once the low beam light has been correctly set, the centre of the light beam of the main beam must be positioned on the central mark -3-.
   S02-0091
t  The adjustment foreseen for the new control screen also applies for the previous one, which has a 15° adjusting line. To avoid incorrect settings disregard the 15° adjusting line.
t  Fog lights → Anchor
   S02-0090
t  Check whether the light/dark limit touches the adjusting line and runs horizontally over the total width of the control screen.
Other additional headlights:
Additionally fitted headlights must be inspected or set in compliance with the relevant applicable directives.
   V02-0471


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